Construction of Cell 7 Leachate Liner System at Stapylton Landfill

Location Stapylton QLD 4207
Client City of Gold Coast
Head Contractor Hazell Bros (QLD) Pty Ltd
Type of works Landfill
Overall Project Value $8M
Status Completed (Aug 2023 - May 2024)

 

Construction of a new landfill cell and leachate containment system, including integration with two adjacent active landfill cells.

Scope of Works:

  • Cut-to-fill over 50,000 m² and placement of 80,000 tonnes of subgrade material.
  • Implementation of traffic management plans for public access through the operational landfill, with controlled site entry via the main weighbridge.
  • Coordination around live landfill gas extraction networks, requiring excavation permits, safe work procedures, and measures to stabilise batters while working in a biogas environment.
  • Strategic earthworks planning to tie into active landfill cells with waste, leachate, and biogas considerations.
  • Containment System Installation (Approx. 45,000 m²):
    • Geosynthetic clay liner.
    • 2.0mm HDPE liner.
    • Cushion geotextile.
    • Leachate drainage aggregate.
    • Leachate collection pipework (180mm and 315mm PE pipes) and valves.
    • Integration with the existing leachate collection sump.
    • Temporary edge bunds for future cell connectivity.
    • Clay liner installation to support the geocomposite containment system.
  • Perimeter Access Road Construction (440m):
    • Subgrade preparation, cut-to-fill formation, and road base pavement (300mm Type 2.3).
    • Drainage crossings with three 600mm diameter PE pipes.
    • Edge protection, roadside furniture installation, and clean water diversion drain lined with geotextile, topsoil, and turf.
    • Clean and dirty water drainage diversion.
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