The project involved civil works to upgrade and transform the Cunningham Highway and Lake Moogerah Road intersection, improving safety and operational efficiency along a key section of the National Land Transport Network.
Pavement widening and rehabilitation of the Federal Highway, including a major intersection upgrade with:
Upgraded road design standards: re-grading, superelevation corrections, adverse crossfall adjustments, and curve easing through advanced survey and profiling techniques.
Enhanced sightlines and added channelised left/right turn lanes, extended turning lanes, and wide centreline treatments.
Over 3,800m³ of excavation, with disposal of unsuitable material and replacement using 2,700m³ of high-quality Class A1 fill (CBR-compliant).
Cuts and fills exceeding 5m, including trimming of narrow, constrained subgrades.
Rock protection placement in challenging terrain, coordinated to minimise disruption.
Pavement subgrade treatment using Type B methodology, employing high-quality Class 1A fill to address black soil and marginal materials.
Installation of multi-layer granular pavements (2,500m³), including Type 2.5, 2.3, and 2.1 unbound gravels, with geocomposites (MRTS58) at subgrade level.
Heavy-duty asphalt pavements with deep-lift EME2 and Stone Mastic Asphalt (SMA):
2,650 tonnes of medium-duty dense-graded asphalt and SMA.
4,200 tonnes of EME2 asphalt.
23,500m² of asphalt geosynthetics (MRTS104).
Pavement layers included:
Emulsion prime, C170 seal, two geosynthetic layers, multiple EME2 layers, waterproofing, and SMA.
Significant longitudinal joints with existing pavements, requiring meticulous execution.
Major drainage upgrades, including a 5-cell culvert (4m depth) across the Cunningham Highway, delivered with:
Accelerated 1-week construction proposal under shuttle flow conditions.
Temporary traffic management and geotechnical solutions for steep batter stabilisation.
Special foundations using replace-and-remove techniques for long-life concrete mixes.
Installation of subsoil drainage at various locations.
High-traffic volume (7,000 AADT, with 30% heavy vehicles).
Complex staging to maintain two-way traffic during peak periods.
Location
Lismore, NSW 2480
Client
Lismore City Council
Head Contractor
Hazell Bros (QLD) Pty Ltd
Type of works
Rail Trail / Shared Pathway
Overall Project Value
$10M
Status
Completed (Jan 2024 - Dec 2024)
The project involved the construction of the 16.3 km Lismore to Bentley section of the Northern Rivers Rail Trail. The scope included earthworks, vegetation clearing, rail infrastructure modifications, and the construction of pathways, bridges, and facilities to create a multi-use trail catering to pedestrians, cyclists, and equestrian users. Significant community, cultural, and historical inputs were incorporated into the project.
Scope of works:
Establishment of the rail corridor and fencing alignment by a qualified surveyor.
Clearing and vegetation management within the corridor while preserving mature trees, unless approved.
Repairing embankments and addressing erosion.
Constructing the rail trail pathway, bridle trail, and associated drainage (culverts, swales, and table drains).
Restoring and repairing 20 bridges, some up to 77 metres long, while salvaging reusable materials such as historic bridge timbers.
Installing bypasses for bridges and safety measures at road and stock crossings.
Constructing five rest areas with shelters, picnic tables, bike racks, hitching rails, and water troughs.
Installing gates, fencing, and bridle enclosures.
Seeding disturbed areas, turfing around rest areas, and removing temporary works (e.g., fencing, sediment controls).
Key Features:
Hazell Bros engaged local suppliers to create features such as a "Lismore" sign, a 4m bike rack, and horse-hitching rails using repurposed railway steel and historic bridge timbers.
External works were completed at the heritage-listed Lismore Railway Station precinct.
Collaboration with historical, Aboriginal, and community groups informed interpretive signage that celebrates the area's cultural and historical significance, including contributions from the Ngulingah Local Aboriginal Land Council.
Project
Tasman Highway – Hobart Airport Interchange
Location
Cambridge, TAS
Client
Department of State Growth
Key works
Roadways
Status
Completed
The Hobart Airport Interchange project was required to replace the existing Hobart Airport roundabout with a solution that improved the existing traffic congestion and allowed for high projected growth for the Hobart Airport and the Sorell/Cambridge area.
After an initial design phase, the Department of State Growth elected to undertake the project as design and construct contract model to allow for innovative solutions from the industry. During the tender phase, Hazell Bros partnered with designer Cardno and proposed raising the Tasman Highway over the intersection, a design solution focused on the following key items:
Providing a high level of service in accordance with 2041 traffic modelling.
Minimising traffic impacts to the road user during construction through carefully designed temporary traffic arrangements and staging.
Delivering a value for money outcome for the Department of State Growth.
The final design of the interchange was comprised of the following key items:
A 22-metre wide, 44-metre long dual span overpass bridge structure, overpass for the Tasman highway founded on driven piles.
100,000m³ on imported and placed embankment material to construct the two bridge approaches of the Tasman Highway.
Construction of four on/off ramps on existing ground level
A “dog bone” roundabout connecting on/off ramps, Kennedy Drive and Holman Avenue below the overpass.
Extension of the 4-lane arrangement east, past the Hobart airport runway
Extensive service relocations, including TasWater, TasNetworks, Telstra, NBN and Optus.
Installation of a new lighting network to all ramps and intersections
Installation of a new ITS system including smart cameras, and two overhead gantry VMS information boards.
Installation of a detailed stormwater network on low lying ground including settlement ponds to account for high flow situations
Upgrades to local roads to improve access safety to local businesses and the Hobart Airport
Project
Intersection upgrade and safety widening Angela Road – Etna Creek Road
Location
Angela Road to Etna Creek Road, Rockhampton QLD
Client
Department of Transport and Main Roads
Key works
Roadways
Status
Completed 2022
The scope of works included widening and reconstruction of 6.1kms of road. Realignment of Greenlakes Road intersection and 640m of new road construction on Dawson Road for realignment of the intersection.
462m of Culvert drainage extensions and complete new lines from 375dia to 1650dia
3.6 X 1.5 & 2.4 X 12 Box Culverts to creeks and existing watermain
210m of Lining existing culverts (CIPP)
Pipe Jacking under Hwy
110,850m3 of Earthworks
42,150m3 unbound pavements
Watermain realignment
Electrical street lighting to intersections
Prime and sealing to pavements
Asphalt to intersections
3,400m of Guard and motorbike rails
Signage and line marking
Kerbs and concrete traffic islands
Project
Byron Bay Bypass
Location
Byron Bay NSW
Client
Byron Shire Council
Key works
Roadways
Status
Completed 2021
Hazell Bros completed the construction of the town centre bypass to the west of the rail corridor along the Butler Street road reserve in Byron Bay. The Bypass connects the southern and northern ends of the Byron Bay CBD for through-traffic with road corridor approximately 1km long, easing traffic con-gestion within the CBD allowing traffic to flow smoothly.
The scope of works were primarily constructed within the existing developed and undeveloped Butler Street road reserve and consisted of:
Upgrade of Butler St, from north of the existing drainage culvert to the southern extent of the existing pavement (approx. 500m)
3x new roundabouts on both Butler and Jonson Streets
Greenfield extension of Butler St, south through the un-formed road reserve wetland area to the rail line (approx. 500m)
A new level crossing
Construction of an extension of Browning St through the existing car parks on Council’s land to the rail line
Demolition, clearing & grubbing, earthworks including dewatering & soft soil foundation stabilisation, drainage, road pavements and surfacing, kerbing, line marking, concrete medians & roundabout aprons, shared path, signage, fencing, guideposts & bollards, retaining walls, driveways.
Project
Fitzroy Bridge Upgrades
Location
Banana Creek, Callide Creek, Roundstone Creek, and Sandy Creek, QLD
Client
Department of Transport and Main Roads
Key works
Bridges
Status
Completed 2023
The scope of works included the demolition of existing timber bridges and construction of 3 new bridge structures and associated roadworks, and the widening of a fourth bridge with approach works.
Banana Creek
Side track construction and replacement of the existing timber bridge at Banana Creek with a 2-span reinforced concrete bridge, with 1km of road widening and upgrades.
Callide Creek
Side track construction and widening of the Callide Creek Bridge structure from 6.7m to 9.2m (between kerbs) and associated approach works, including the reconstruction of the existing pavement with geometric corrections.
Roundstone Creek
Side track construction and replacement of existing timber bridge at Roundstone Creek with a 4-span reinforced concrete bridge structure, flood improvements at the eastern and western overflows adjacent the bridge site as well as an intersection upgrade to Glenmoral Roundstone Rd.
Sandy Creek
Replacement of the existing timber bridge at Sandy Creek with a 3-span reinforced concrete bridge, and associated approach works.
Project
Mount Lindesay Highway – Rosia Road to Stoney Camp Road
Location
Park Ridge South, QLD
Client
Department of Transport and Main Roads
Key works
Roadways
Status
Completed 2020
This project involved widening of a 1.4km section of the high-way from one lane in each direction to two lanes in each di-rection, including associated shoulders, on and off ramp and adjacent bus stop area. Project elements included:
Construction of 1400m3 of concrete lined drains and 1100m of culvert installation of various sizes from 375RCP to 6 cell 1050 RCP across Mount Lindesay Highway
24000m3 of excavation and 15000m3 of embankment works
Construction of two 1200mm by 25m retaining walls and 3000m3 reinforced earth embankment with 800m soil nails and 110m3 of Shotcrete
Placement and compaction of 11500m3 of plant-mixed foam bitumen
7000 tons of AC14 intermediate course and 2200 tons of open graded asphalt surfacing course
Construction of a 583m (1200-1900mm high) split carriage way barrier, two 75m transition barriers and 2000m (1200mm high) single slope barriers
Installation of 38 streetlights (combination of single and double outreach) traffic loops and CCTV cameras
Project
Noosaville Landfill Cell Expansion and Cell 1.1 Capping
Location
Doonan, QLD
Client
Noosa Council
Key works
Landfill
Status
Completed 2022
Characteristics of the works undertaken included, but were not limited to:
Maintaining landfill operational traffic flows during construction
Staged construction including site traffic and stockpile management
Excavation, onsite treatment/processing and stockpiling of site won materials
Material supply and compliance testing of imported earth fill and geomembrane liners
Construction of new SW5 clean water drain, concrete lined HES basin and new cell perimeter road
All earthworks and liner works required for cell expansion and cell capping works
Supply and Installation of landscaping, topsoiling, turfing, tree planting and establishment maintenance (13 weeks)
Project
Northern Rivers Rail Trail – Murwillumbah to Crabbes Creek Section
Location
Murwillumbah to Crabbes Creek, NSW
Client
Tweed Shire Council
Key works
Community infrastructure
Status
Completed 2023
This project incorporated two tunnels (517m long and 50m long), 29 under bridges, multiple culverts and level crossings.
The works included:
Clearing and grubbing of weeds and vegetation
Removal and recycling of existing railway infrastructure
Construction of the rail trail pathway including safety signage
Demolition of bridges
Repair/restoration of bridges
Connecting pathways – from rail trail to the Tweed Regional Art Gallery and from the rail trail to Crabbes Creek Village
Treatment of tunnels
Tree/shrub planting and general landscaping
Project
Strathpine – Samford Road Route Safety Project
Location
Eatons Hill, QLD 4037
Client
Department of Transport and Main Roads
Key works
Roadways
Status
Current @ August 2024
Hazell Bros is working on the Strathpine-Samford Road Route Safety Project, locally known as Eatons Crossing Road and Mount Samson Road. This key road connects Eatons Hill and Samford. The project aims to improve safety and efficiency along the Strathpine-Samford Road corridor. Key elements include signalising major intersections, widening specific road sections, and installing a wide centre line treatment to enhance vehicle separation.
The detailed scope of works includes, but not limited to:
Signalising the Eatons Crossing Road and Lilley Road intersection, Warner.
Widening Strathpine-Samford Road just west of Queen Elizabeth Drive to Gibbons Road.
Installing a wide centre line treatment to provide additional separation between vehicles travelling in opposite directions.
Shoulder widening to provide additional trafficable area to pull over, assist emergency vehicles to pass, accommodate wide vehicles and greater separation between cars and bike riders.
Providing safety barriers at various locations and removing roadside hazards (including necessary vegetation clearing).
Modifications at several intersections including dedicated right-turn lanes at Dawneta Court, Albion Road, Lascelle Court, Boland Court, Hodge Road, Lergessner Road, Lawson Road, Alpine Drive and Gibbons Road.
Installing a dedicated left-turn lane at Clear Mountain Road, Hodge Road, Lergessner Road, Alpine Drive and Gibbons Road to separate turning vehicles from through-traffic lanes.
Improved bike rider safety with 2m wide shoulders marked with bike symbols and intersection conflict points marked with green paint and bike symbols.
Provision of new police enforcement bays at identified locations.